Solutions to Food Factory Problems
1. Advantages
- Transport the solution in a closed chamber.
- Does not deform solids in the fluid.
- The pump impeller rotates without contact.
- Eliminate causes of pollution and contamination.
- Compact design, reducing installation area.
- Excellent dosing even when viscosity of the fluid changes
- Improved rapid sterilization accuracy at high temperatures.
- High rotating speed of 3600rpm
- Automatically cleans the device’s internal surface in a short CIP time.
- Gently transports solid and soft substances in solution.
- There is no change in solution quality when the pump rotates and stirs
- Automatic high-speed suction without priming water
- Pump impellers rotate without contact and wear, extending equipment life.
- Stable transport of low to high viscosity solutions.
- No change in flow rate, stable pressure.
- Heat resistant up to 90 degrees Celsius.
- Simple structure significantly reduces cleaning time
2. Structure and Operating Principle
The 2-axis screw pump is designed to rotate without a sound and a suitable distance is fixed between the parts, so during operation there is no friction and no metal dust or rubber chips. The pump operates on the principle that the fluid is pushed into the pump chamber, the pump shaft rotates evenly in the pump chamber, creating a cavity for the fluid to go out. When the active screw rotates, the passive screw rotates to create a closed space containing the fluid and leading the fluid from the suction chamber to the discharge chamber. Inside the closed chamber, no cutting or deformation occurs. Additionally, the fluid is transported continuously out of the pump without loss of flavor and texture.
Advantages of Application in the Food Industry
1. Có Khả Năng Bơm Ở Các Điều Kiện Vận Hành Khắc Nghiệt.1. Capable of pumping under severe operating conditions.
1.1 Can pump many types of liquids at high temperatures.
❆ Air vibration pressure used in conjunction with optional back pressure valve (secondary pressure regulating valve).
1.2. Ensuring Safety and Hygiene, Clean Transportation without Contamination.
The inside of the pump has a non-contact structure so it does not generate metal dust or rubber dust due to contact and rubbing parts during operation, ensuring food safety.
1.3. Ability to Transport Fluids Containing Small to Large Impurities.
Fine particles such as sesame or sesame do not penetrate the rotors or between the rotor and the main body, so processed foods such as chopped fresh fruit and cooked meat pieces can be transported without crush or destroy them. Quality and value are maintained without changing texture, flavor or appearance through sealed transport.
1.4. Able to self-prime without needing priming water.
The contactless rotation mechanism and incredible suction performance (NPSHr 0.1m, self-priming 9.5m) enable dry operation and self-priming in a short period of time. There is no excess liquid left in the tank and no rubber scorching or foul odors are created.
1.5. Minimize Back flow and Durable Fluid in the Motor
Reduces damage to mechanical seals caused by easily crystallized liquids or high temperature liquids.
2. Improve Economy and Working Environment
2.1 Simple and Easy Warranty.
Just remove 6 bolts and the pump cover will expose all internal parts of the pump, making inspection and cleaning easy. Reduce operation time and improve safety.
2.2 High Quality Materials Absolutely Corrosion Resistant.
The part in contact with the fluid is made of corrosion-resistant SUS316L material (can be changed to titanium material according to customer’s special requirements).
2.3 Save Installation Space.
Despite its small size, high pressure and large flow rates can still be achieved. Minimizing the size of the device helps reduce installation space.
2.4. Significantly Reduce Operating Costs.
Ensures the required flow rate and pressure for CIP by controlling rotation speed without adding new cleaning ports or dedicated CIP pumps(1.4Ma), significantly reducing both initial and operating costs. operate.
3. Pump Characteristics Curve Chart
